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Read MoreMethanation Catalyst
In hydrogen and ammonia production units, BR Metha 203/203R Methanation Catalyst is used to facilitate the reaction of low-concentration carbon oxides (such as CO and CO2) with excess hydrogen to produce inert gas CH4 and easily removable H2O, achieving gas purification and protecting downstream catalysts.
The reaction equations are as follows:
CO + 3H2 = CH4 + H2O ΔH0 298 = -206.2 KJ/mol
CO2 + 4H2 = CH4 + 2H2O ΔH0 298 = -165.0 KJ/mol
Characteristic:
- Methanation reaction is a convenient and cost-effective method for gas purification, reducing carbon oxide concentrations to as low as 10-6 (V/V) levels,With proper design and normal operation, the outlet CO + CO2 concentrations are typically reduced to below 10×10-6 (V/V),
- The catalyst in large hydrogen and ammonia production units can have a lifetime of over 5 years.
| Technical Data Sheet | ||
| Items | BR Metha 203 | BR Metha 203R |
| State | Oxidized | Reduced |
| Appearance | Gray Sphere | Gray-Black Sphere |
| Average Crush Strength(N/pc) | ＞130 | ＞150 |
| Size(mm) | Φ3.5～5.5 | Φ3.5～5.5 |
| Bulk density(kg/l) | 0.90-1.10 | 0.90-1.10 |
Quality standard: This catalyst conforms to the chemical industry standard of the People’s Republic of China 《HG/T2509-2012 Methanation Catalyst》
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Process Software Packages
Provide process packages for technologies such as ammonia synthesis, methanol synthesis, and synthetic natural gas production. Additionally, we can collaborate with partners to develop new process packages tailored to customer requirements.
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Offer patented and proprietary technologies and equipment for processes such as ammonia synthesis, methanol synthesis, and synthetic natural gas production. Various collaboration models are available, including full-process technology patent licensing or licensing of single or multiple patented and proprietary equipment.
Technical Services
Provide comprehensive services throughout the entire project lifecycle, including process technology solutions, feasibility studies, process package design, engineering design, modular plant fabrication, on-site installation guidance, commissioning support, performance evaluation, normal production operation, catalyst replacement, internals replacement, equipment maintenance, and other full-cycle technical services.
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We can provide optimized and modified plant designs focused on energy saving, consumption reduction, capacity expansion, and safety/environmental protection according to customer needs. Additionally, we can combine these designs with process packages for ammonia synthesis, methanol synthesis, synthetic natural gas production, and other technologies to offer more tailored engineering solutions.
Key Equipment
- Ammonia Synthesis Reactor
- Water-Cooled Methanol Reactor
- Air-Cooled Methanol Reactor
Modular Skid Supply of Complete Equipment
- Shorten the design, procurement, and construction cycles.
- Enhance the safety of complete equipment.
- Enable the construction of mobile skid-mounted units.
- Significantly reduce construction time and save labor costs for overseas projects and in cold northern regions.
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